40mm Ate problems

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Twickis
Posts: 4
Joined: Thu Jan 28, 2016 2:49 pm

40mm Ate problems

Post by Twickis »

Hi i´m a new owner of a 1979 BMW R100RS and now stuck with a problem :?

I have changed the seals on the caliper with a overhaul kit from Motobins but kept the old pistons, new ferodo pads and Brembo disc.
Tried to mount it to the bike but i can't get enough clearance to fit the caliper/pads over the disc!!

I have used a brake caliper tool to push the piston as far as i can.. I now wonder how far in should the piston be?
Mine are about 1,5mm above the rubber dust seal on both calipers.
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jagarra
Posts: 896
Joined: Mon Dec 26, 2011 12:42 pm
Location: Reno, Nevada

Re: 40mm Ate problems

Post by jagarra »

Is this on an ATE caliper, they should go in flush tot he seal. If this is an ATE unit check the back of your pads, the one that goes to the non piston side may have a couple of locating bumps that the piston side doesn't, could be the cause of your problem.
1974 R90/6 built 9/73
1987 BMW K75S
1994 BMW R1100RS
1964 T100SR Triumph
1986 Honda XL600R
Twickis
Posts: 4
Joined: Thu Jan 28, 2016 2:49 pm

Re: 40mm Ate problems

Post by Twickis »

No i tried that
Mal S7
Posts: 661
Joined: Thu Aug 05, 2010 5:26 am

Re: 40mm Ate problems

Post by Mal S7 »

How are the old pistons? They often develop some corrosion above the seal line. This may be preventing them going back all the way (or else damaging the seals)
Twickis
Posts: 4
Joined: Thu Jan 28, 2016 2:49 pm

Re: 40mm Ate problems

Post by Twickis »

Not sure but i guess as old as the bike from 1979 :)

I ordered a new set of piston, hope that will work it out.
Thanks!
Twickis
Posts: 4
Joined: Thu Jan 28, 2016 2:49 pm

Re: 40mm Ate problems

Post by Twickis »

New pistons and now good as gold!
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